Tuesday, March 7, 2017

DIY Laundry Rack / Fuse Box Cover

When I started redecorating the laundry room for the Fall 2016 One Room Challenge, I knew I wanted to cover the fuse box up in a way that would leave it accessible when we need it, but I wasn't exactly sure how to do it.

Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover


Here's how the room looked for several years after we moved in:
 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
At some point, we hung a cabinet door from the Habitat Store on the wall to hide the fuse box.  As part of the One Room Challenge, I finally removed the wallpaper border and painted the room, but it just looked unfinished without something to hide the fuse box.




Homespun by Laura DIY Laundry Drying Rack and Fuse Box CoverHomespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
A few weeks before the Challenge began, I came across a Ballard Design catalog and started flipping through it.  I stopped when I got to the page that featured their beautiful beadboard laundry racks.  "Wouldn't it be nice to have a dedicated place like this to hang delicates and 'lay flat to dry' items?" I thought to myself.


Image Source

Then myself answered, "It would be even better if such a thing could also cover the giant fuse box!"  And the idea for a combined DIY Laundry Rack/Fuse Box Cover was born.

I figured it was likely that someone else before me had thought to make an affordable DIY version of the Ballard laundry rack, so I went to Pinterest and searched 'DIY laundry rack.'  There were quite a few versions, but the one that seemed to most fit my needs was this one by Centsational Girl.  Of course, hers is much more straightforward since it's just hanging on a wall and doesn't need to move in any way to make a huge fuse box easily accessible.  I chose to work from her plans because they were easy to follow and would be easy to modify for my project.


Image Source
I sketched up a plan in my project notebook, which wound up changing several times as I thought through all the different requirements and moving parts for my particular needs.  I began by measuring the wall and the fuse box to determine the size wood panel I would need.  


Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover

I pretty much followed Kate's directions for the panel and frame, adjusting where necessary.  Things I had to consider as I drew my design and chose my materials were:
  • Since the entire rack would have to swing forward from the wall to allow us to reach the fuse box, it would require a set of strong cabinet hinges and thick enough wood panel to support said hinges. 
  • The thicker wood was also necessary so both the wall hinges and pin hinges could screw into it (Even as it was, we had to go back for shorter screws to keep them from coming through on the opposite side of the wood).
  • To cover the entire fuse box unit, it would have to be pretty tall, which would make it even heavier. 
  • A smooth wood panel painted gray would allow the panel to blend into the wall and the white frame to pop against it.
  • A few pretty knobs just like the ones on the cabinets above the washing machine lined up under the rack would be ideal for hanging additional items.
I painted two coats of primer on before we began assembling anything, and when it was dry, we began to assemble the frame for the rack.

Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover

That evening, we almost ran over the project before I had finished painting.  Oops.  If I had known what was good for me, I would have taken this as a sign and just stopped then and there.

Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
Instead, I set up shop in the garage on a rainy day to paint all the wood and spray paint the metal pieces, not realizing how much would need to be repainted after we assembled and hung the rack.

 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
After the paint was dry, I recruited the Mister to help me attach the rack to the panel.  We very carefully marked where the knobs and pin hinges needed to be attached before the drill made its appearance.
 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover

The cabinet hinges also needed to be screwed on to the panel before we could hang it up.  In the middle of this process, we realized we would need shorter screws to prevent them from breaking through the wood on the wall side of the back panel, so I ran out and bought some.
 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover

After some adjustments, the rack was on the wall!  It's huge and covers the entire section of wall.  The adjustments we had to make left some ugly evidence behind, so I had to go back and fill and repaint the holes.  For no good reason at all, I procrastinated for two months, further drawing out the Never Ending DIY Project.  
 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
  
I also had to go back to the hardware store to get shorter machine screws for the knobs, one of which you can see is missing here:
 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
But finally, almost three months after I started...the thing is finished!!  I'm pleased to report that even after all the challenges along the way, it looks great and functions even better.

 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
Since the hinges are the only attachment point for this somewhat heavy panel, the additional piece of wood below it helps supports its weight when it's closed.  When we need to get to the fuse box, we just open the latch.

 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover

I wasn't able to find the same hinged bracket Kate used, and the ones I did find weren't compatible with this particular project, so I came up with an alternate method.  Two lengths of twill tape screwed into the front of the wood panel and back of the drying rack frame did the trick.  
 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
I added the washers after I realized that the screw alone would just break through the twill tape and cause the rack to fall forward.  In addition to the washers, I ironed a small amount of medium-weight fuseable interfacing onto the twill tape to reinforce it and help prevent the tape from tearing.

 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover

Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover

Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
If I open the rack when the panel is closed, the window frame helps to support it. 


Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
If I need it to hang at a deeper angle, I open the latch at the bottom to swing the entire contraption forward past the window frame before opening the latch at the top to release the rack, which you can see in the next three photos.  

 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover
 
The frame has been great for hanging my sweaty running clothes instead of throwing them straight into the hamper and causing the whole thing to get wet and smelly.

 
Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover


Homespun by Laura DIY Laundry Drying Rack and Fuse Box Cover

This turned out to be a surprisingly challenging project due to the location of the studs, size of the wall, and the window frame that sticks out about 1/4" too far, and I'm quite relieved to have it finished.

I love walking through the laundry room now when I get home or on the way upstairs to the office to work.  It's such a nice feeling to see the evidence of perseverance and hard work each day.

Do you have projects you've wished you hadn't started but then were relieved to complete?  I'd love to hear about them!



Other DIY projects you may enjoy:

 DIY Coffee Table               DIY Curtain Finials

 DIY Medal Display               DIY  Laptop Stand

2 comments:

  1. Is the "Mister" available for hire? :)

    ReplyDelete
    Replies
    1. Like many handymen, he's pretty hard to pin down. He's inexpensive, though!

      Delete